|Function:||MIG TIG Laser Co2 Welding||Arm Length:||1400mm|
|Positional Repeatability:||±0.07mm||Max Load:||10 KG|
|No. Of Axes:||6||Field:||Industrial|
rotary welding positioner,
benchtop welding positioners
Industrial welding robots flexible welding line introduction
Welding flexible production line (FMS - W). The flexible wire is also composed of a plurality of stations, except that the workpieces to be welded are loaded on a uniform form of the tray, and the tray can be matched with the positioner of any station on the line and automatically clamped. The welding robot system first identifies the number of the pallet or the workpiece, and automatically calls up the procedure for welding the workpiece for welding. This allows each station to weld different workpieces without any adjustments. The welded flexible wire generally has a track sub - car, and the sub - car can automatically take out the fixed workpiece from the storage station and then send it to the positioner of the welding robot workstation with the vacancy. It is also possible to remove the welded workpiece from the workstation and send it to the outflow position of the finished part. The entire flexible welding line is controlled by a dispatch computer. Therefore, as long as enough workpieces are assembled during the day and placed in the storage station, no one or no one can produce them at night.
The flexible welding line is especially suitable for the variety of products, and the quantity of each batch is very small. At present, foreign companies are vigorously promoting no (less) inventory, JIT management, in which case the flexible welding line is used more suitable.
System composition of industrial arc welding robot:
The general arc welding robot is composed of teaching box, control panel, robot body, automatic wire feeding device, welding power supply and other parts.
Can realize continuous trajectory control and point position control under the control of computer.
You can also use the linear interpolation and arc interpolation functions to weld the space weld formed by straight lines and arcs.
Arc welding robots mainly have two types: melting electrode welding operation and non-melting electrode welding operation.
They have the characteristics of long-term welding operation and high productivity, high quality and high stability of welding operation.
With the development of technology, arc welding robots are developing in the direction of intelligence.
The basic composition of the arc welding robot system is as follows: robot body, control system, teaching device, welding power supply, welding torch, welding fixture, and safety protection facilities.
The system composition can also selectively expand the following devices according to the different welding methods and the welding process requirements of the specific workpieces to be welded: wire feeder, gun cleaning and wire cutting device, cooling water tank, flux delivery and recovery device (in SAW) , Mobile devices, welding positioners, sensing devices, dust removal devices, etc.
Industrial welding robots specification
|Robot model||ZK1400 - 06|
|Mounting||Vertical ground, lifting, hanging|
|Number of axes||6|
|Max payload||10 kg|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.07mm|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
|Others||Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source
|Power capacity||6KVA (Robot) + 24KVA (Welding source)|
|Performance||Motion range||Max speed||Load capacity|
|J2||-72° ~ ＋110°||173.6 °/s||416Nm|
|J3||-120 ° ~ ＋70°||170.0 °/s||188Nm|
|J5||-110 ° ~ ＋105°||197.3 °/s||44Nm 0.30kg.㎡|
|J6||±320°||194.6 °/s||68Nm 0.05kg.㎡|
Contact Person: Daisy He