|Usage:||Arc Welding Robot Production Line||Degree Of Freedom:||6|
|Moving Radius:||1400mm||Motor Type:||AC Motor|
|Mounting:||Vertical Ground||After Sales Service:||Overseas Service Available|
inverter welding machine,
compact welding machine
Arc welding robot welding production line description
After the welding production line is widely used, the welding process becomes highly efficient, flexible, automated, and intelligent.
This is because the welding robot production line connects multiple workstations and transforms them into a complete production line through the workpiece transfer line. Although it is a whole, the production line still maintains the characteristics of a single station, and each station can weld the predetermined workpiece with the selected workpiece fixture and welding robot program.
That is to say, before the welding robot production line changes the fixture and the program, this line can not weld other workpieces, and has obvious pertinence, which is more helpful to ensure the actual welding effect.
The welding robot production line is suitable for medium and small batch production. The weld seam of the welded workpiece can be short and many, and the shape is more complicated.
Nantong Zhenkang have more than 20 years in welding industry, we produced wire feeder is No.3 in the world, RV reducer is No.1 in China, this is we special developed welding robot with high accuracy 0.03mm, long life and low failure rate.
Welding robot body specification
|Robot model||ZK1400 - 06|
|Mounting||Vertical ground installation|
|Number of axes||6|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.03mm|
|Maximum joint range||J1||RV reducer ±160°|
|J2||RV reducer +110°, -70°|
|J3||RV reducer +65°, -120°|
|J4||RV reducer ±150°|
|J5||Hollow harmonic reducer +105°, -110°|
|J6||Hollow harmonic reducer ±320°|
|Maximum joint speed||J1||RV reducer 201.9°/S|
|J2||RV reducer 198.3°/S|
|J3||RV reducer 198.3°/S|
|J4||RV reducer 296.2°/S|
|J5||Hollow harmonic reducer 197.5°/S|
|J6||Hollow harmonic reducer 247.2°/S|
|Allowable bending moment N.m||J4||RV reducer 9.8N.m|
|J5||RV reducer 9.8N.m|
|J6||Hollow harmonic reducer 4N.m|
|Allowable inertia Kg.㎡||J4||RV reducer 0.3kg.㎡|
|J5||RV reducer 0.3kg.㎡|
|J6||Hollow harmonic reducer 0.05kg.㎡|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
Keep away from corrosive gases or liquids or explosive gases,
|Power capacity||6KVA (Robot) + 24KVA (Welding source)|
Control system features
Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .
Aotai welding power source introduction
It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.
Why choose Genius arc welding robot ?
1. For the arm, max payload is 10kg, besides, we design the welding robot base according to 20KG load, more stable during welding, no shaking.
2. Generally in the market, there are 3pcs of RV reduction gears and 3pcs of harmonic drivers for robots, but our welding robots have 4pcs RV reduction gears and 2pcs of harmonic drivers, more strong rigidity. The RV reduction gear in the bottom is 50C, which its carrying capacity, torque and speed ratio all are more bigger, equivalently 20KG configuration, in that case ensure the robot don’t shake.
3. The 5th axis and 6th axis of robot use double circular spline harmonic drivers, (now in China market, almost factories use single circular spline harmonic driver because of saving cost), the harmonic rigid and torque of double circular spline is 30% bigger than single one.
4. The coordination and consistency of robot are more better than other companies, because all core spare parts are R&D by ourselves and got patents, , not like other companies buy spare parts here and there, just assembling, it’s hard to control quality.
5. The last but most important is that the repeated positioning accuracy reach to 0.03mm, tracking accuracy to 0.3mm, equal or higher than ABB, KUKA, FNUC and Yaskawa.
6. Our welding robot can also do aluminium welding, just change wire feeder into aluminum feeder.
Why choose our company ?
1) 25 years experience in research and production of wire feeder, leading supplier in the world, Yaskawa and FANUC are also our customers.
2) 8 years experience in research and production of RV reduction gear, RV reduction gear is the core component of robots, have built a strong foundation for research & development of industrial robot in the future, now RV reduction gear sales reach to 20,000 units per year.
3) With the strong technical advantage of wire feeder and RV reduction gear, in 2015, we established a long - term relationship with Hongkong University of Science and Technology and independently developed robots, our goal is to produce 200,000 sets of RV reduction gear and 10,000 sets of welding robots per year .
We are committed to improving the level of automation for small and medium - sized manufacturing companies, reduce their labor and comprehensive production costs, create value for the world.
Q: How about your after - sale service?
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.
Optional device - welding positioner
Welding positioner technical parameters
|1||Rated load||200kg||Within axis radius R300mm for the second axis|
|2||Standard turning radius||R400mm|
|3||First axis flip angle||±90°|
|4||Second axis rotation angle||±360°|
|5||First axis rated flip speed||70°/S|
|6||Second axis rated revolution speed||70°/S|
|7||Repeated positioning accuracy||±0.10mm|
|9||Standard two - axis rotary disk||Φ500mm|
|10||One axis of rotation center height||500mm|
|11||Power supply||3 Phases 200V±10% 50HZ|
Contact Person: Daisy He