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Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement

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China Shanghai Genius Industrial Co., Ltd certification
China Shanghai Genius Industrial Co., Ltd certification
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Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement

Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement
Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement
Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement

Large Image :  Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement

Product Details:
Place of Origin: China
Brand Name: Genius Robotics Zhenkang
Certification: CE , ISO9001 , ISO14001
Model Number: ZK1400-06
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: Export standard plywood case, Metal seal box
Delivery Time: 7 - 10 Working days
Payment Terms: T/T, L/C
Supply Ability: 500/Month

Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement

Description
Usage: Arc Welding Robot Production Line Degree Of Freedom: 6
Moving Radius: 1400mm Motor Type: AC Motor
Mounting: Vertical Ground After Sales Service: Overseas Service Available
High Light:

inverter welding machine

,

compact welding machine

Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement

 

Arc welding robot welding production line description

 

After the welding production line is widely used, the welding process becomes highly efficient, flexible, automated, and intelligent.

This is because the welding robot production line connects multiple workstations and transforms them into a complete production line through the workpiece transfer line. Although it is a whole, the production line still maintains the characteristics of a single station, and each station can weld the predetermined workpiece with the selected workpiece fixture and welding robot program.

That is to say, before the welding robot production line changes the fixture and the program, this line can not weld other workpieces, and has obvious pertinence, which is more helpful to ensure the actual welding effect.
The welding robot production line is suitable for medium and small batch production. The weld seam of the welded workpiece can be short and many, and the shape is more complicated.

 

Nantong Zhenkang have more than 20 years in welding industry, we produced wire feeder is No.3 in the world, RV reducer is No.1 in China, this is we special developed welding robot with high accuracy 0.03mm, long life and low failure rate.

 

 

Welding robot body specification

 
Robot model ZK1400 - 06
Application Arc welding
Mounting Vertical ground installation
Number of axes 6
Payload  6kg
Max working radius 1400mm
Repeated posiontioning accuracy 0.03mm
Maximum joint range J1 RV reducer                            ±160°
J2 RV reducer                           +110°, -70°
J3 RV reducer                           +65°, -120°
J4 RV reducer                            ±150°
J5 Hollow harmonic reducer       +105°, -110°
J6 Hollow harmonic reducer       ±320°
Maximum joint speed J1 RV reducer                             201.9°/S
J2 RV reducer                            198.3°/S
J3 RV reducer                            198.3°/S
J4 RV reducer                              296.2°/S
J5 Hollow harmonic reducer        197.5°/S
J6 Hollow harmonic reducer         247.2°/S
Allowable bending moment  N.m J4 RV reducer                             9.8N.m
J5 RV reducer                             9.8N.m
J6 Hollow harmonic reducer        4N.m
Allowable inertia  Kg.㎡ J4 RV reducer                              0.3kg.㎡
J5 RV reducer                              0.3kg.㎡
J6 Hollow harmonic reducer         0.05kg.㎡
Body total weight KG 185KG
Operating environment Temperature 0℃ - 45℃
Humidity 20% - 80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity 6KVA (Robot) + 24KVA (Welding source)

 

 

Control system features

 

Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .

 

 

Aotai welding power source introduction

 

It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.

 

  1. High speed DSP + FPGA multi - core system, can shorten control period to control arc effectively.
  2. Periodic molten drop control technology, molten pool is more stable, with beautiful welding seam formation.
  3. Welding spatter for carton steel decreases 80%, reduce spatter clear work, heat input reduces 10% - 20%, small deformation.
  4. Integrated analog communication, international Devicenet digital communication and Ethernet communication interface, realize seamless integrated with robot.
  5. Open type communication mode, robot can control all parameters of welding machine.
  6. Built - in start point test function, can achieve welding seam start point test without adding robot hardware.

 

Package

 

Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement 0

 

 

Why choose Genius arc welding robot ?

 

1. For the arm, max payload is 10kg, besides, we design the welding robot base according to 20KG load, more stable during welding, no shaking.

2. Generally in the market, there are 3pcs of RV reduction gears and 3pcs of harmonic drivers for robots, but our welding robots have 4pcs RV reduction gears and 2pcs of harmonic drivers, more strong rigidity. The RV reduction gear in the bottom is 50C, which its carrying capacity, torque and speed ratio all are more bigger, equivalently 20KG configuration, in that case ensure the robot don’t shake.

3. The 5th axis and 6th axis of robot use double circular spline harmonic drivers, (now in China market, almost factories use single circular spline harmonic driver because of saving cost), the harmonic rigid and torque of double circular spline is 30% bigger than single one.

4. The coordination and consistency of robot are more better than other companies, because all core spare parts are R&D by ourselves and got patents, , not like other companies buy spare parts here and there, just assembling, it’s hard to control quality.

5. The last but most important is that the repeated positioning accuracy reach to 0.03mm, tracking accuracy to 0.3mm, equal or higher than ABB, KUKA, FNUC and Yaskawa.

6. Our welding robot can also do aluminium welding, just change wire feeder into aluminum feeder.

 

 

Why choose our company ?


1) 25 years experience in research and production of wire feeder, leading supplier in the world, Yaskawa and FANUC are also our customers.

2) 8 years experience in research and production of RV reduction gear, RV reduction gear is the core component of robots, have built a strong foundation for research & development of industrial robot in the future, now RV reduction gear sales reach to 20,000 units per year.

3) With the strong technical advantage of wire feeder and RV reduction gear, in 2015, we established a long - term relationship with Hongkong University of Science and Technology and independently developed robots, our goal is to produce 200,000 sets of RV reduction gear and 10,000 sets of welding robots per year .

We are committed to improving the level of automation for small and medium - sized manufacturing companies, reduce their labor and comprehensive production costs, create value for the world.

 

Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement 1

 

 

FAQ

 

Q: How about your after - sale service?

A:
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
.
Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

 

 

Optional device - welding positioner

 

Armlength 1.4m Arc Welding Equipment Robot With The 7th Axis Linear Movement 2

 

 

Welding positioner technical parameters

 

No. Item Parameters Remarks
1 Rated load 200kg Within axis radius R300mm for the second axis
2 Standard turning radius R400mm  
3 First axis flip angle ±90°  
4 Second axis rotation angle ±360°  
5 First axis rated flip speed 70°/S  
6 Second axis rated revolution speed 70°/S  
7 Repeated positioning accuracy ±0.10mm  
8 Positioner dimensions(L*W*H) 1000mm*550mm*600mm  
9 Standard two - axis rotary disk Φ500mm  
10 One axis of rotation center height 500mm  
11 Power supply 3 Phases 200V±10% 50HZ  
12 Insulation grade H  
13 Net weight 300kg  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 
 
 
 
 
 
 

Contact Details
Shanghai Genius Industrial Co., Ltd

Contact Person: Daisy He

Tel: +8615800366487

Send your inquiry directly to us (0 / 3000)