|Function:||Arc Welding||Max Working:||1400mm|
|Payload:||10kg||Laser Vision Sensor:||Yes|
|Welding Power Supply:||Magmeet||Installation:||Vertical Ground|
6 axis robot,
spot welding robot
Application of sensor technique in robotic welding machine
In the welding process of the arc welding robot, if the welding conditions are basically stable, or the working conditions of the arc welding robot are suitable, the welding quality can usually be ensured. However, due to various factors such as the welding environment, the actual welding conditions often change, resulting in a decline in welding quality or even failure.
For example, when the arc welding robot is welding, there may be strong arc radiation, high temperature, smoke, splash, groove condition, machining error, fixture clamping accuracy, surface condition and workpiece thermal deformation, etc. The torch deviates from the weld and seriously affects the quality of the weld.
It is precisely because of this change in welding conditions that the arc welding robot is required to detect the deviation of the weld seam in real time, and adjust the welding path and welding parameters to ensure the reliability of the welding quality. In order to enable the robot to detect the actual position of the weld in real time during the welding process, the seam tracking technique is used in the arc welding robot.
The welding seam tracking technology of arc welding robot is mainly based on sensor technology, especially arc sensor and optical sensor. The arc sensor directly extracts the weld position deviation signal from the welding arc itself, and has good real - time performance. It does not need to attach any device to the welding gun. The flexibility and accessibility of the torch movement is best, especially in line with the low cost automation of the welding process.
There are many types of optical sensors, including infrared, optoelectronic, laser, visual, spectroscopy and optical fiber. Due to the large amount of information obtained by visual sensors, combined with the latest technology of computer vision and image processing, the external adaptation of arc welding robots can be enhanced ability.
Genius welding robot can use laser vision sensor.
Robotic welding machine robot body specification
|Mounting||Vertical ground installation|
|Number of axes||6|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.03mm|
|Maximum joint range||J1||RV reducer ±160°|
|J2||RV reducer +110°, -70°|
|J3||RV reducer +65°, -120°|
|J4||RV reducer ±150°|
|J5||Hollow harmonic reducer +105°, -110°|
|J6||Hollow harmonic reducer ±320°|
|Maximum joint speed||J1||RV reducer 201.9°/S|
|J2||RV reducer 198.3°/S|
|J3||RV reducer 198.3°/S|
|J4||RV reducer 296.2°/S|
|J5||Hollow harmonic reducer 197.5°/S|
|J6||Hollow harmonic reducer 247.2°/S|
|Allowable bending moment N.m||J4||RV reducer 9.8N.m|
|J5||RV reducer 9.8N.m|
|J6||Hollow harmonic reducer 4N.m|
|Allowable inertia Kg.㎡||J4||RV reducer 0.3kg.㎡|
|J5||RV reducer 0.3kg.㎡|
|J6||Hollow harmonic reducer 0.05kg.㎡|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
Keep away from corrosive gases or liquids or explosive gases,
|Power capacity||6KVA (Robot) + 24KVA (Welding source)|
Robotic welding machine manufacturer introduction
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.
Optional device - Welding positioner
Welding positioner is widely used in welding processing in automobile manufacturing, pressure vessel, shipbuilding, energy industry, machinery manufacturing and other related industries. It can be used in combination with welding machine for automatic rotation of various shaft, disc and cylinder parts. welding. It can effectively guarantee the quality of welding, improve production efficiency and improve the working environment, and provide reliable guarantee for the sustainable development of enterprises.
Contact Person: Daisy He