|Used For:||Arc Welding||Axes Number:||6|
|Type:||Articulated||Working Temp.:||0℃ - 45℃|
|Humidity:||20% - 80%||Mounting:||Vertical Ground|
6 axis robot,
robotic automation systems
Safety precautions in the robotic welding machine workplace
First of all, please be sure to ensure the cleanliness of the work area and equipment. If there are oil, water, tools, workpieces, etc. on the ground, it may bring safety hazards to the operator and cause serious accidents.
Secondly, every time the tool is used, it must be placed back to the original position outside the welding robot's motion range, avoiding the collision between the welding robot and the tool forgotten on the fixture, thus causing the fixture or the robot to be damaged. After all the operations are completed, don't forget to clean the robot and fixture.
What safety precautions should be taken to maintain and inspect the welding robot?
As a welding robot, workers must wear special overalls and safety shoes and helmets to ensure adequate protection.
Secondly, the design and manufacturing personnel of the personnel responsible for welding robot system integration and system safety equipment must understand the safety guardrail and safety equipment. It is necessary to read the manual to understand the correct operation and measures to be taken in the event of an emergency.
In addition, strictly follow the safety rules to avoid accidents or injuries. The person responsible for the maintenance and inspection of the welding robot must check and confirm all circuits related to the emergency stop. When performing maintenance or inspection work, be sure to press the emergency stop switch at any time to stop the welding robot immediately when needed.
Robotic welding machine specification
|Mounting||Vertical ground installation|
|Number of axes||6|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.03mm|
|Maximum joint range||J1||RV reducer ±160°|
|J2||RV reducer +110°, -70°|
|J3||RV reducer +65°, -120°|
|J4||RV reducer ±150°|
|J5||Hollow harmonic reducer +105°, -110°|
|J6||Hollow harmonic reducer ±320°|
|Maximum joint speed||J1||RV reducer 201.9°/S|
|J2||RV reducer 198.3°/S|
|J3||RV reducer 198.3°/S|
|J4||RV reducer 296.2°/S|
|J5||Hollow harmonic reducer 197.5°/S|
|J6||Hollow harmonic reducer 247.2°/S|
|Allowable bending moment N.m||J4||RV reducer 9.8N.m|
|J5||RV reducer 9.8N.m|
|J6||Hollow harmonic reducer 4N.m|
|Allowable inertia Kg.㎡||J4||RV reducer 0.3kg.㎡|
|J5||RV reducer 0.3kg.㎡|
|J6||Hollow harmonic reducer 0.05kg.㎡|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
Keep away from corrosive gases or liquids or explosive gases,
|Power capacity||6KVA (Robot) + 24KVA (Welding source)|
Rbotic welding machine control system features
Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation
8. Swing arc ( Positive arc, Triangular arc, circular arc )
Robotic welding machine company introduction
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.
Why choose us ?
1. 25 years experience in research and production of wire feeder, leading supplier in the world, Yaskawa and FANUC are also our customers.
2. 8 years experience in research and production of RV reduction gear, RV reduction gear is the core component of robots, have built a strong foundation for research & development of industrial robot in the future, now RV reduction gear sales reach to 20,000 units per year.
3. With the strong technical advantage of wire feeder and RV reduction gear, in 2015, we established a long - term relationship with Hongkong University of Science and Technology and independently developed robots, our goal is to produce 200,000 sets of RV reduction gear and 10,000 sets of welding robots per year .
Other optional device - welding positioner
The single - axis horizontal servo positioner mainly comprises an integral fixed base, a rotary spindle box, a horizontal rotary disk, an AC servo motor and an RV precision reducer, a conductive mechanism, a protective cover and an electrical control system.
The fixed base is welded with high - quality profiles. After annealing and stress - relieving, it can be processed by professional mechanical processing to ensure high - precision machining and precision in key positions. The surface is sprayed with rust - proof paint, beautiful and elegant, and the color can be customized according to customer requirements.
The high - quality steel of the rotary spindle box is welded and annealed and professionally machined to ensure the durability and stability of its long - term use.
The horizontal rotary disc is welded with high - quality profiles. After annealing, it is professionally machined to ensure the smoothness of the surface and its own stability. The upper surface is machined with standard pitch threaded holes, which is convenient for customers to install fixed positioning tools. .
The AC servo motor and the RV reducer are selected as the power mechanism to ensure the stability of the rotation, the accuracy of the positioning, the durability of the use, and the low failure rate.
The conductive mechanism uses brass as the conductive mechanism, which can achieve good electrical conductivity. The conductive base is insulated by integral, which can effectively protect the servo motor, robot and welding power supply.
The electric control system uses the Japanese Omron PLC to control the positioner. The performance is stable and the failure rate is low. The electrical components are selected from well-known brands at home and abroad to ensure the quality and stability of use.
Contact Person: Daisy He