|Usage:||Arc Welding||Max Working Radius:||1400mm|
|Reposition Repeatability:||±0.03mm||Working Temp.:||0℃ - 45℃|
|Humidity:||20% - 80%||Mass Weight:||185KG|
6 axis robot,
robotic automation systems
Robotic welding machine common welding problems and solution
Although the welding robot brings a lot of convenience to the welding operation, if the welding method is not set properly, it will also affect the welding quality.
For example, when the welding robot faces a weld with a size of less than 8 mm, it is usually completed by a single layer welding, that is, a layer of weld, and the diameter of the electrode is selected according to the thickness of the steel plate. If the size of the weld is less than 5 mm, the welding robot is required to be welded by a straight line method and a short arc.
In order to reduce unnecessary defects during the welding process, the welding robot has a uniform welding speed; and the angle of the welding rod is 45° with the horizontal plate and 65° - 80° with the welding direction. The problem of this angle must be strictly controlled. Otherwise, the angle of the welding rod is too small, which will cause the root penetration to be insufficient. If the angle is too large, the slag will easily run to the front to cause slag inclusion.
When the welding robot uses a straight - line moving strip method to weld a small - sized weld, the edge of the sleeve at the end of the electrode should be placed against the weld and gently pressed; when the electrode melts, it will gradually follow the welding direction moves. This is not only easy to operate, but also has a deep penetration and a beautiful appearance of the weld.
If the weld size is 5 - 8mm, it can be welded by the oblique circle or anti - aliasing method, but the speed of the transport is different. Regarding the control of the speed of the moving bar during the welding process of the welding robot, the speed must be properly mastered, otherwise it will easily cause undercut, slag inclusion, and poor edge fusion.
Genius welding robot have integrated design welding gun, reducing resistance of wire through path, wire feeding smoothly. Have dis - collision device, high sensitivity, after crash,immerdately work and no need adjustment, for the robotic arm housing, it's die casting, smooth surface, metal color antirust for 10years.
Robotic welding machine specification
|Mounting||Vertical ground installation|
|Number of axes||6|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.03mm|
|Maximum joint range||J1||RV reducer ±160°|
|J2||RV reducer +110°, -70°|
|J3||RV reducer +65°, -120°|
|J4||RV reducer ±150°|
|J5||Hollow harmonic reducer +105°, -110°|
|J6||Hollow harmonic reducer ±320°|
|Maximum joint speed||J1||RV reducer 201.9°/S|
|J2||RV reducer 198.3°/S|
|J3||RV reducer 198.3°/S|
|J4||RV reducer 296.2°/S|
|J5||Hollow harmonic reducer 197.5°/S|
|J6||Hollow harmonic reducer 247.2°/S|
|Allowable bending moment N.m||J4||RV reducer 9.8N.m|
|J5||RV reducer 9.8N.m|
|J6||Hollow harmonic reducer 4N.m|
|Allowable inertia Kg.㎡||J4||RV reducer 0.3kg.㎡|
|J5||RV reducer 0.3kg.㎡|
|J6||Hollow harmonic reducer 0.05kg.㎡|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
Keep away from corrosive gases or liquids or explosive gases,
|Power capacity||6KVA (Robot) + 24KVA (Welding source)|
Robotic welding machine motion range
Robotic welding machine application
The core solutions provided by Genius Robotics are thin-plate, medium-thick plate and other welding processes.
Electric vehicle parts welding, used in the industry of thin-plate workpieces such as two-wheeled vehicles and tricycles;
Medium-thick plate welding function, used in construction machinery, construction machinery, steel structure parts and other medium-thick plate workpieces;
Laser scanning tracking and teaching-free programming demonstration of the scheme, developed the robot's "sweep first and then weld" function to realize the welding of tube sheet workpieces and solve the application of errors in the incoming, assembly and positioning of tube sheet workpieces.
Genius Robotics not only researches robots, but also researches automated welding processes for the industry.
Robotic welding machine power supply introduction
Welding machine refers to the electrical appliance that provides power with certain characteristics for welding.
Because of its flexibility, simplicity, convenience, firmness and reliability, and the advantages of welding even with the same strength as the base material, it is widely used in various industrial fields, such as aerospace, ships, automobiles, containers, etc.
Robotic welding machine company introduction
Genius Robotics is a high-tech enterprise with welding robot technology as its core and dedicated to the research and development, manufacturing, application and sales of intelligent manufacturing and automated welding system integration.
The main products are arc welding robot workstations, laser welding/cutting robot workstations, automated welding intelligent equipment, etc. The production base covers an area of 32,000 square meters, with a complete set of domestic high-precision CNC machining/numerical control machine tools/wire cutting equipment, several inspection equipment imported from the United States, and an annual production of 3,000 inddustrial robots.
Contact Person: Daisy He