Home ProductsRobotic Welding Machine

Discollision Robotic Welding Machine Open Modular Control System High Sensitivity

Certification
China Shanghai Genius Industrial Co., Ltd certification
China Shanghai Genius Industrial Co., Ltd certification
Customer Reviews
We’ve bought 300000usd machines from GENIUS this year. Their professional technical support and solutions really help me a lot.

—— Mr. Joe

Sure we will buy more in the near future. They offered the perfect automatic solution for my product and increase our efficiency dramatically.

—— Mr. Chris

GENIUS is a very reliable supplier. They offered more than just the machine but also very good aftersales service. Quick and professional respons.

—— Ms. Wang

I'm Online Chat Now

Discollision Robotic Welding Machine Open Modular Control System High Sensitivity

Discollision Robotic Welding Machine Open Modular Control System High Sensitivity
Discollision Robotic Welding Machine Open Modular Control System High Sensitivity

Large Image :  Discollision Robotic Welding Machine Open Modular Control System High Sensitivity

Product Details:
Place of Origin: China
Brand Name: Genius Robotics Zhenkang
Certification: CE , ISO9001 , ISO14001
Model Number: ZK1400-06
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: Export standard plywood case, Metal seal box
Delivery Time: 7 - 10 Working days
Payment Terms: T/T, L/C
Supply Ability: 500/Month

Discollision Robotic Welding Machine Open Modular Control System High Sensitivity

Description
Usage: Arc Welding Max Working Radius: 1400mm
Reposition Repeatability: ±0.03mm Working Temp.: 0℃ - 45℃
Humidity: 20% - 80% Mass Weight: 185KG
High Light:

6 axis robot

,

robotic automation systems

Discollision Robotic Welding Machine Open Modular Control System High Sensitivity

 

Robotic welding machine common welding problems and solution

 

Although the welding robot brings a lot of convenience to the welding operation, if the welding method is not set properly, it will also affect the welding quality.

For example, when the welding robot faces a weld with a size of less than 8 mm, it is usually completed by a single layer welding, that is, a layer of weld, and the diameter of the electrode is selected according to the thickness of the steel plate. If the size of the weld is less than 5 mm, the welding robot is required to be welded by a straight line method and a short arc.

In order to reduce unnecessary defects during the welding process, the welding robot has a uniform welding speed; and the angle of the welding rod is 45° with the horizontal plate and 65° - 80° with the welding direction. The problem of this angle must be strictly controlled. Otherwise, the angle of the welding rod is too small, which will cause the root penetration to be insufficient. If the angle is too large, the slag will easily run to the front to cause slag inclusion.

When the welding robot uses a straight - line moving strip method to weld a small - sized weld, the edge of the sleeve at the end of the electrode should be placed against the weld and gently pressed; when the electrode melts, it will gradually follow the welding direction moves. This is not only easy to operate, but also has a deep penetration and a beautiful appearance of the weld.

If the weld size is 5 - 8mm, it can be welded by the oblique circle or anti - aliasing method, but the speed of the transport is different. Regarding the control of the speed of the moving bar during the welding process of the welding robot, the speed must be properly mastered, otherwise it will easily cause undercut, slag inclusion, and poor edge fusion.

 

Genius welding robot have integrated design welding gun, reducing resistance of wire through path, wire feeding smoothly. Have dis - collision device, high sensitivity, after crash,immerdately work and no need adjustment, for the robotic arm housing, it's die casting, smooth surface, metal color antirust for 10years.
 

 

Robotic welding machine specification

 
Robot model ZK1400-06
Application Arc welding
Mounting Vertical ground installation
Number of axes 6
Payload  6kg
Max working radius 1400mm
Repeated posiontioning accuracy 0.03mm
Maximum joint range J1 RV reducer                            ±160°
J2 RV reducer                           +110°, -70°
J3 RV reducer                           +65°, -120°
J4 RV reducer                            ±150°
J5 Hollow harmonic reducer       +105°, -110°
J6 Hollow harmonic reducer       ±320°
Maximum joint speed J1 RV reducer                             201.9°/S
J2 RV reducer                            198.3°/S
J3 RV reducer                            198.3°/S
J4 RV reducer                              296.2°/S
J5 Hollow harmonic reducer        197.5°/S
J6 Hollow harmonic reducer         247.2°/S
Allowable bending moment  N.m J4 RV reducer                             9.8N.m
J5 RV reducer                             9.8N.m
J6 Hollow harmonic reducer        4N.m
Allowable inertia  Kg.㎡ J4 RV reducer                              0.3kg.㎡
J5 RV reducer                              0.3kg.㎡
J6 Hollow harmonic reducer         0.05kg.㎡
Body total weight KG 185KG
Operating environment Temperature 0℃ - 45℃
Humidity 20% - 80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity 6KVA (Robot) + 24KVA (Welding source)

 
 

Robotic welding machine motion range

 

Discollision Robotic Welding Machine Open Modular Control System High Sensitivity 0

 

 

Robotic welding machine application

 

The core solutions provided by Genius Robotics are thin-plate, medium-thick plate and other welding processes.

 

Electric vehicle parts welding, used in the industry of thin-plate workpieces such as two-wheeled vehicles and tricycles;

 

Medium-thick plate welding function, used in construction machinery, construction machinery, steel structure parts and other medium-thick plate workpieces;

 

Laser scanning tracking and teaching-free programming demonstration of the scheme, developed the robot's "sweep first and then weld" function to realize the welding of tube sheet workpieces and solve the application of errors in the incoming, assembly and positioning of tube sheet workpieces.

Genius Robotics not only researches robots, but also researches automated welding processes for the industry.

 

 

 

Robotic welding machine power supply introduction

 

Welding machine refers to the electrical appliance that provides power with certain characteristics for welding.

Because of its flexibility, simplicity, convenience, firmness and reliability, and the advantages of welding even with the same strength as the base material, it is widely used in various industrial fields, such as aerospace, ships, automobiles, containers, etc.

 

 

Discollision Robotic Welding Machine Open Modular Control System High Sensitivity 1

 

 

Robotic welding machine company introduction

 

Genius Robotics is a high-tech enterprise with welding robot technology as its core and dedicated to the research and development, manufacturing, application and sales of intelligent manufacturing and automated welding system integration.
The main products are arc welding robot workstations, laser welding/cutting robot workstations, automated welding intelligent equipment, etc. The production base covers an area of 32,000 square meters, with a complete set of domestic high-precision CNC machining/numerical control machine tools/wire cutting equipment, several inspection equipment imported from the United States, and an annual production of 3,000 inddustrial robots.

 

Discollision Robotic Welding Machine Open Modular Control System High Sensitivity 2

 

 

 

 

 

 

 

 

 


 
 
 
 
 
 
 

Contact Details
Shanghai Genius Industrial Co., Ltd

Contact Person: Daisy He

Tel: +8615800366487

Send your inquiry directly to us (0 / 3000)