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Long Service Life Automatic Arc Welding Robot For Doors Windows Welding

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Long Service Life Automatic Arc Welding Robot For Doors Windows Welding

Long Service Life Automatic Arc Welding Robot For Doors Windows Welding
Long Service Life Automatic Arc Welding Robot For Doors Windows Welding
Long Service Life Automatic Arc Welding Robot For Doors Windows Welding Long Service Life Automatic Arc Welding Robot For Doors Windows Welding

Large Image :  Long Service Life Automatic Arc Welding Robot For Doors Windows Welding

Product Details:
Place of Origin: China
Brand Name: Genius Robotics Zhenkang
Certification: CE , ISO9001 , ISO14001
Model Number: ZK1400-06
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: Export standard plywood case, Metal seal box
Delivery Time: 7 - 10 Working days
Payment Terms: T/T, L/C
Supply Ability: 500/Month

Long Service Life Automatic Arc Welding Robot For Doors Windows Welding

Description
Application: Arc Welding No. Of Axes: 6
Working Raidus: 1400mm Off Line Programming: Yes
Touch Sensing: Yes Arc Sensor Tracking: Yes
High Light:

inverter welding machine

,

arc welding equipment

Long Service Life Automatic Arc Welding Robot For Doors Windows Welding

 

Arc welding robot arc sensor technology introduction

 

In the process of automatic welding of welding robots, if the workpiece is irregular or the workpiece is deformed by heat, it will bring great problems to the welding, and the welding track of the robot will deviate from the actual weld.

In order to overcome this problem, the welding robot developed by our company adopts the arc sensor technology, which realizes the arc tracking during the welding process, and can automatically track the change of the weld in the left and right and up and down directions, so that the welding track is always maintained with the actual weld consistent.

This unique welding robot has a built - in standard interface that allows the robot to be connected directly with a cable, eliminating the need for a conversion module. Not only does it save costs, but the communication speed has been significantly improved, providing a basis for high - speed, fine, and comprehensive detection and control.

For welding robots, the arc sensor intelligently determines the position of the weld by software, so there is no need to add any additional hardware. Whether the workpiece itself is irregular or deformed during the welding process, the arc sensor allows the robot to always find the center of the weld, accurately weld at the center, and maintain the torch height consistent.

In the welding robot operation process, in addition to the left and right weld seam tracking, the arc sensor can also realize the upper and lower weld seam tracking, and the upper and lower weld seam tracking can be realized in the case of swinging and non - swinging to ensure the welding torch and the workpiece remain constant distance.

It is precisely because of the role of the arc sensor that the welding robot successfully implements arc tracking automatic welding, and the operation is stable and reliable. This automatic seam tracking technology not only avoids the use of expensive laser tracking equipment, but also effectively overcomes the problem of the inability to use robots for automated welding due to workpiece irregularities and weld distortion.

 

 

Welding robot body specification

 
Robot model GNS1400W - 06
Application Arc welding
Mounting Vertical ground installation
Number of axes 6
Payload  6kg
Max working radius 1400mm
Repeated posiontioning accuracy 0.03mm
Maximum joint range J1 RV reducer                            ±160°
J2 RV reducer                           +110°, -70°
J3 RV reducer                           +65°, -120°
J4 RV reducer                            ±150°
J5 Hollow harmonic reducer       +105°, -110°
J6 Hollow harmonic reducer       ±320°
Maximum joint speed J1 RV reducer                             201.9°/S
J2 RV reducer                            198.3°/S
J3 RV reducer                            198.3°/S
J4 RV reducer                              296.2°/S
J5 Hollow harmonic reducer        197.5°/S
J6 Hollow harmonic reducer         247.2°/S
Allowable bending moment  N.m J4 RV reducer                             9.8N.m
J5 RV reducer                             9.8N.m
J6 Hollow harmonic reducer        4N.m
Allowable inertia  Kg.㎡ J4 RV reducer                              0.3kg.㎡
J5 RV reducer                              0.3kg.㎡
J6 Hollow harmonic reducer         0.05kg.㎡
Body total weight KG 185KG
Operating environment Temperature 0℃ - 45℃
Humidity 20% - 80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity 6KVA (Robot) + 24KVA (Welding source)

 

 

Welding control system features

 

Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .

 

 

Welding power source introduction

 

It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.

 

  1. High speed DSP + FPGA multi - core system, can shorten control period to control arc effectively.
  2. Periodic molten drop control technology, molten pool is more stable, with beautiful welding seam formation.
  3. Welding spatter for carton steel decreases 80%, reduce spatter clear work, heat input reduces 10% - 20%, small deformation.
  4. Integrated analog communication, international Devicenet digital communication and Ethernet communication interface, realize seamless integrated with robot.
  5. Open type communication mode, robot can control all parameters of welding machine.
  6. Built - in start point test function, can achieve welding seam start point test without adding robot hardware.

 

 

Motion range

 

Long Service Life Automatic Arc Welding Robot For Doors Windows Welding 0

 

 

About us

 

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.

 

Long Service Life Automatic Arc Welding Robot For Doors Windows Welding 1

 

 

FAQ

 

Q: How about your after - sale service?

A:
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
.
Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

 

Q: Can you provide customized service for our product?


A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.

 

Q: What does the whole welding robot system include?


A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.

 

Q: What's the warranty period and delivery time?


A: Warranty period is 12 months. While the delivery time would be within 15-30 days after receiving your deposit.

 

 

Optional device - welding positioner

 

  1. The two - axis servo positioner is mainly composed of a welded overall frame, a rotary platform, an AC servo motor and an RV precision reducer, a slewing support, a conductive mechanism, a protective cover and an electrical control system.
  2. The welded whole frame is welded with high - quality profiles. After annealing and stress-relieving, it can be processed by professional mechanical processing to ensure high - precision machining and precision in key positions. The surface is sprayed with anti - rust appearance paint, beautiful and elegant, and the color can be customized according to customer requirements. custom made.
  3. After the high - quality steel is processed by professional mechanical processing, the surface of the rotary platform is machined with standard threaded holes for positioning tools, and blackened and rust - proof.
  4. The AC servo motor and the RV reducer are selected as the power mechanism to ensure the stability of the rotation, the accuracy of the positioning, the durability of the use, and the low failure rate.
  5. The conductive mechanism uses brass as the conductive mechanism, which can achieve good electrical conductivity. The conductive base is insulated by integral, which can effectively protect the servo motor, robot and welding power supply.
  6. The electric control system uses the Japanese Omron PLC to control the positioner. The performance is stable and the failure rate is low. The electrical components are selected from well - known brands at home and abroad to ensure the quality and stability of use.

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Contact Details
Shanghai Genius Industrial Co., Ltd

Contact Person: Daisy He

Tel: +8615800366487

Send your inquiry directly to us (0 / 3000)