|Application:||Arc Welding||No. Of Axes:||6|
|Working Raidus:||1400mm||Off Line Programming:||Yes|
|Touch Sensing:||Yes||Arc Sensor Tracking:||Yes|
inverter welding machine,
arc welding equipment
Arc welding robot arc sensor technology introduction
In the process of automatic welding of welding robots, if the workpiece is irregular or the workpiece is deformed by heat, it will bring great problems to the welding, and the welding track of the robot will deviate from the actual weld.
In order to overcome this problem, the welding robot developed by our company adopts the arc sensor technology, which realizes the arc tracking during the welding process, and can automatically track the change of the weld in the left and right and up and down directions, so that the welding track is always maintained with the actual weld consistent.
This unique welding robot has a built - in standard interface that allows the robot to be connected directly with a cable, eliminating the need for a conversion module. Not only does it save costs, but the communication speed has been significantly improved, providing a basis for high - speed, fine, and comprehensive detection and control.
For welding robots, the arc sensor intelligently determines the position of the weld by software, so there is no need to add any additional hardware. Whether the workpiece itself is irregular or deformed during the welding process, the arc sensor allows the robot to always find the center of the weld, accurately weld at the center, and maintain the torch height consistent.
In the welding robot operation process, in addition to the left and right weld seam tracking, the arc sensor can also realize the upper and lower weld seam tracking, and the upper and lower weld seam tracking can be realized in the case of swinging and non - swinging to ensure the welding torch and the workpiece remain constant distance.
It is precisely because of the role of the arc sensor that the welding robot successfully implements arc tracking automatic welding, and the operation is stable and reliable. This automatic seam tracking technology not only avoids the use of expensive laser tracking equipment, but also effectively overcomes the problem of the inability to use robots for automated welding due to workpiece irregularities and weld distortion.
Welding robot body specification
|Robot model||GNS1400W - 06|
|Mounting||Vertical ground installation|
|Number of axes||6|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.03mm|
|Maximum joint range||J1||RV reducer ±160°|
|J2||RV reducer +110°, -70°|
|J3||RV reducer +65°, -120°|
|J4||RV reducer ±150°|
|J5||Hollow harmonic reducer +105°, -110°|
|J6||Hollow harmonic reducer ±320°|
|Maximum joint speed||J1||RV reducer 201.9°/S|
|J2||RV reducer 198.3°/S|
|J3||RV reducer 198.3°/S|
|J4||RV reducer 296.2°/S|
|J5||Hollow harmonic reducer 197.5°/S|
|J6||Hollow harmonic reducer 247.2°/S|
|Allowable bending moment N.m||J4||RV reducer 9.8N.m|
|J5||RV reducer 9.8N.m|
|J6||Hollow harmonic reducer 4N.m|
|Allowable inertia Kg.㎡||J4||RV reducer 0.3kg.㎡|
|J5||RV reducer 0.3kg.㎡|
|J6||Hollow harmonic reducer 0.05kg.㎡|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
Keep away from corrosive gases or liquids or explosive gases,
|Power capacity||6KVA (Robot) + 24KVA (Welding source)|
Welding control system features
Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .
Welding power source introduction
It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.
Q: How about your after - sale service?
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.
Q: Can you provide customized service for our product?
A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.
Q: What does the whole welding robot system include?
A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.
Q: What's the warranty period and delivery time?
A: Warranty period is 12 months. While the delivery time would be within 15-30 days after receiving your deposit.
Optional device - welding positioner
Contact Person: Daisy He