|Other Name:||Arc Welding Manipulator||Payload:||6kg|
|Max Working Reach:||1400mm||DOF:||6|
|Working Temp.:||0°C - 45 °C||Humidity:||20% - 80%|
inverter welding machine,
compact welding machine
How to solve various problems in the arc welding robot operation ?
When arc welding robots perform welding operations, various problems may occur due to various factors, including partial welding, undercutting, air holes, excessive splashing, craters, etc. How to prevent these problems and help improve the arc welding robot welding quality.
1. Correction method for welding robot's partial welding problem
On the one hand, the welding position can be adjusted appropriately; on the other hand, if this phenomenon occurs frequently, check the zero position of each axis of the robot and perform center zero calibration.
2. How to adjust the undercut in the welding robot operation
If it is caused by improper selection of welding parameters and improper setting of welding angle, then adjust the two aspects accordingly.
3. Prevent the occurrence of blowholes on the surface of the welded workpiece completed by the welding robot
Prevention can be carried out in three aspects, on the one hand, the use of high-quality gas protection; on the other hand, the thickness of the workpiece primer is appropriately reduced; on the other hand, the welding position is adjusted to ensure that the effectiveness of the welding robot can be fully exerted.
4. The solution to the splash in the welding process
The welding robot power can be appropriately adjusted to change the welding parameters; at the same time, the gas proportioning instrument can be adjusted to adjust the proportion of the mixed gas, thereby reducing the splash.
5. Improvement of arc pit problem in welding robot
In order to solve this welding quality problem, it is necessary to use an arc - collecting current, that is, less than 60% of the welding current. And when welding, you can stay in the crater for a period of time, fill it with wire to prevent crater defects.
Genius Industrial have over 20years in the welding industry, we developed high accuracy low splash arc welding robot, provide various integrated solutions.
Arc welding robot body specification
|Robot model||GNS1400W - 06|
|Mounting||Vertical ground installation|
|Number of axes||6|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.03mm|
|Maximum joint range||J1||RV reducer ±160°|
|J2||RV reducer +110°, -70°|
|J3||RV reducer +65°, -120°|
|J4||RV reducer ±150°|
|J5||Hollow harmonic reducer +105°, -110°|
|J6||Hollow harmonic reducer ±320°|
|Maximum joint speed||J1||RV reducer 201.9°/S|
|J2||RV reducer 198.3°/S|
|J3||RV reducer 198.3°/S|
|J4||RV reducer 296.2°/S|
|J5||Hollow harmonic reducer 197.5°/S|
|J6||Hollow harmonic reducer 247.2°/S|
|Allowable bending moment N.m||J4||RV reducer 9.8N.m|
|J5||RV reducer 9.8N.m|
|J6||Hollow harmonic reducer 4N.m|
|Allowable inertia Kg.㎡||J4||RV reducer 0.3kg.㎡|
|J5||RV reducer 0.3kg.㎡|
|J6||Hollow harmonic reducer 0.05kg.㎡|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
Keep away from corrosive gases or liquids or explosive gases,
|Power capacity||6KVA (Robot) + 24KVA (Welding source)|
Q: Are you a manufacturer or a trading company?
A: We are a manufacturer, and our factory located in Nantong city, Jiangsu province. Our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, we are a manufacturer with strong R&D capabilities and own core technology, sincerely welcome to visit our factory.
Q: How about your after - sale service?
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.
Q: Can you provide customized service for our product?
A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.
Q: What does the whole welding robot system include?
A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.
Q: What's the warranty period and delivery time?
A: Warranty period is 12 months. While the delivery time would be within 15 - 30 days after receiving your deposit.
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.
Why chooose us ?
1. 25 years experience in research and production of wire feeder, leading supplier in the world, Yaskawa and FANUC are also our customers.
2. 8 years experience in research and production of RV reduction gear, RV reduction gear is the core component of robots, have built a strong foundation for research & development of industrial robot in the future, now RV reduction gear sales reach to 20,000 units per year.
3. With the strong technical advantage of wire feeder and RV reduction gear, in 2015, we established a long - term relationship with Hongkong University of Science and Technology and independently developed robots, our goal is to produce 200,000 sets of RV reduction gear and 10,000 sets of welding robots per year .
Optional device - welding positioner
|Model||C - 500||C - 1000|
|Turning radius||Principal axis||R1200||R1500|
|Maximum rotative speed (° / S)||First axis reversal||50||24|
|Second axis rotation||70||70|
|Rotation angle ( ° )||First axis reversal||± 180||± 180|
|Second axis rotation||± 360||± 360|
|Repeated positioning accuracy||± 0.08||± 0.15|
Contact Person: Daisy He