|Application:||Arc Welding||No. Of Axes:||6|
|Robot Accuracy:||± 0.03mm||Off Line Programming:||Yes|
|Touch Sensing:||Yes||Mass Weight:||185Kg|
inverter welding machine,
arc welding equipment
Arc welding robot off - line programming description
The welding robot performs a series of actions according to the programmed program. If it is not programmed, the welding robot cannot work normally. Currently, welding robots have been able to do offline programming.
Most of the offline programming systems for welding robots can be operated in a three - dimensional graphics environment, and can reflect the friendly and convenient programming interface. To obtain the coordinate position of the weld trajectory, the "virtual teaching" method can usually be used. The space coordinates of the point can be obtained by simply clicking the welding part of the workpiece in the three - dimensional virtual environment with the mouse.
In addition, in some systems, the weld bead can be directly generated by the previously defined weld position in the graphic file; then the robot program is automatically generated and downloaded to the robot control system, which greatly improves the programming efficiency of the robot and reduces the efficiency of the robot. The labor intensity of the programmer.
If traditional teaching is used, there is a way to roughly obtain several key points on several weld trajectories, and then automatically track the actual weld trajectory by the welding robot's visual sensor. Although this method is still teaching programming, it can reduce the intensity of teaching programming to a certain extent and improve programming efficiency.
Like arc welding robots, due to the characteristics of arc welding itself, the robot's visual sensor is not suitable for all weld forms, so it is necessary to adopt a completely off - line programming method to make the robot welding program and the weld position of the weld. And the debugging of the program is done independently on one computer, without the participation of the robot itself.
The offline programming software is still text - based. The programmer needs to be familiar with all the command systems and syntax of the robot, and also know how to determine the spatial position coordinates of the weld trajectory.
Welding robot body specification
|Robot model||GNS1400W - 06|
|Mounting||Vertical ground installation|
|Number of axes||6|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.03mm|
|Maximum joint range||J1||RV reducer ±160°|
|J2||RV reducer +110°, -70°|
|J3||RV reducer +65°, -120°|
|J4||RV reducer ±150°|
|J5||Hollow harmonic reducer +105°, -110°|
|J6||Hollow harmonic reducer ±320°|
|Maximum joint speed||J1||RV reducer 201.9°/S|
|J2||RV reducer 198.3°/S|
|J3||RV reducer 198.3°/S|
|J4||RV reducer 296.2°/S|
|J5||Hollow harmonic reducer 197.5°/S|
|J6||Hollow harmonic reducer 247.2°/S|
|Allowable bending moment N.m||J4||RV reducer 9.8N.m|
|J5||RV reducer 9.8N.m|
|J6||Hollow harmonic reducer 4N.m|
|Allowable inertia Kg.㎡||J4||RV reducer 0.3kg.㎡|
|J5||RV reducer 0.3kg.㎡|
|J6||Hollow harmonic reducer 0.05kg.㎡|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
Keep away from corrosive gases or liquids or explosive gases,
|Power capacity||6KVA (Robot) + 24KVA (Welding source)|
Welding control system features
Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .
Welding power source introduction
It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.
Q: How about your after - sale service?
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.
Q: Can you provide customized service for our product?
A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.
Q: What does the whole welding robot system include?
A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.
Q: What's the warranty period and delivery time?
A: Warranty period is 12 months. While the delivery time would be within 15-30 days after receiving your deposit.
Optional device - welding positioner
Contact Person: Daisy He