|Application:||Arc Welding||No. Of Axes:||6|
|Max Reach:||1400mm||Effective Load:||6kg|
|Accuracy:||± 0.03mm||Net Weight:||185kg|
arc welding equipment,
compact welding machine
Arc welding robot cost
Take the carbon dioxide CO2 welding robot as an example. The unit price of each unit is about USD $12000 or so. This includes the supporting control system and does not include fixtures. It can be seen that the capital investment of the welding robot is indeed relatively large.
However, in terms of efficiency, the welding robot's work efficiency is much higher than that of the traditional welding equipment, and the production capacity is also improved, thus creating more benefits for the enterprise. More importantly, the welding robot is stable in quality and can work continuously, which not only has a low failure rate, but also saves time, thus saving a lot of post - production costs.
Arc welding robot common faults and solutions
During welding of welding robots, defects such as welding offset, undercut, and venting may occur.
1. The occurrence of welding offset may be caused by incorrect position of the welding or when the welding gun is looking for. In this case, consider whether the position of the center point of the welding torch is accurate and adjust it. If this problem occurs frequently, check the zero position of each axis of the robot and recalibrate it to correct it.
2. The occurrence of undercut may be the result of improper selection of welding parameters, welding gun angle or misalignment of the welding torch. Appropriate adjustment of the power to change the welding parameters or adjust the position of the welding torch can solve the problem.
3. The air hole is caused by poor gas protection, too thick primer of the workpiece or insufficient drying of the shielding gas. It also needs to be adjusted accordingly.
Arc welding robot body specification
|Robot model||GNS1400W - 06|
|Mounting||Vertical ground installation|
|Number of axes||6|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.03mm|
|Maximum joint range||J1||RV reducer ±160°|
|J2||RV reducer +110°, -70°|
|J3||RV reducer +65°, -120°|
|J4||RV reducer ±150°|
|J5||Hollow harmonic reducer +105°, -110°|
|J6||Hollow harmonic reducer ±320°|
|Maximum joint speed||J1||RV reducer 201.9°/S|
|J2||RV reducer 198.3°/S|
|J3||RV reducer 198.3°/S|
|J4||RV reducer 296.2°/S|
|J5||Hollow harmonic reducer 197.5°/S|
|J6||Hollow harmonic reducer 247.2°/S|
|Allowable bending moment N.m||J4||RV reducer 9.8N.m|
|J5||RV reducer 9.8N.m|
|J6||Hollow harmonic reducer 4N.m|
|Allowable inertia Kg.㎡||J4||RV reducer 0.3kg.㎡|
|J5||RV reducer 0.3kg.㎡|
|J6||Hollow harmonic reducer 0.05kg.㎡|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
Keep away from corrosive gases or liquids or explosive gases,
|Power capacity||6KVA (Robot) + 24KVA (Welding source|
Control system introduction
Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. Restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .
Welding power source introduction
It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.
Contact Person: Daisy He