|Motor Type:||AC Servo Motor||After Sales:||Overseas Service Available|
|Warranty:||12 Months||Mounting:||Vertical Ground|
arc welding equipment,
compact welding machine
Arc welding robot control technology
The control technology of the arc welding robot is to precisely control the movement position, posture, trajectory, operation sequence and movement time of the robot in the working space.
On the one hand, it utilizes the open modular control system architecture of arc welding robots; on the other hand, it is inseparable from the modular hierarchical controller software system; as well as fault diagnosis, maintenance technology and network technology.
In the control system of the arc welding robot, the distributed CPU computer structure should be used, and the main computer can be used to complete the motion planning, interpolation and position servo of the robot, as well as the main control logic, digital I / O, sensor processing and other functions. The programming teach box completes the display of information and the input of buttons.
The establishment of the software system can be a real - time multitasking operating system. The entire controller software system of the arc welding robot is divided into three levels, namely the hardware driver layer, the core layer and the application layer. When they face different functional requirements, they will correspond to different levels of development and work together to achieve the functions provided by the level.
When the arc welding robot is working, the control system needs to collect various information, diagnose the robot fault, and perform corresponding maintenance.
Now the arc welding robot is developing to the robot production line, so the use of networking technology is very important. It is possible to add serial port, field bus and Ethernet networking functions to the robot controller to realize the robot controller and the host computer communication.
Welding control system features
Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .
Arc welding robot body specification
|Robot model||GNS1400W - 06|
|Mounting||Vertical ground installation|
|Number of axes||6|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.03mm|
|Maximum joint range||J1||RV reducer ±160°|
|J2||RV reducer +110°, -70°|
|J3||RV reducer +65°, -120°|
|J4||RV reducer ±150°|
|J5||Hollow harmonic reducer +105°, -110°|
|J6||Hollow harmonic reducer ±320°|
|Maximum joint speed||J1||RV reducer 201.9°/S|
|J2||RV reducer 198.3°/S|
|J3||RV reducer 198.3°/S|
|J4||RV reducer 296.2°/S|
|J5||Hollow harmonic reducer 197.5°/S|
|J6||Hollow harmonic reducer 247.2°/S|
|Allowable bending moment N.m||J4||RV reducer 9.8N.m|
|J5||RV reducer 9.8N.m|
|J6||Hollow harmonic reducer 4N.m|
|Allowable inertia Kg.㎡||J4||RV reducer 0.3kg.㎡|
|J5||RV reducer 0.3kg.㎡|
|J6||Hollow harmonic reducer 0.05kg.㎡|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
Keep away from corrosive gases or liquids or explosive gases,
|Power capacity||6KVA (Robot) + 24KVA (Welding source)|
Arc welding power source introduction
It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.
Q: How about your after - sale service?
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.
Q: Can you provide customized service for our product?
A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.
Q: What does the whole welding robot system include?
A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.
Q: What's the warranty period and delivery time?
A: Warranty period is 12 months. While the delivery time would be within 15-30 days after receiving your deposit.
Optional device - welding positioner
|1||Rated load||1000kg||Within axis radius R600mm for the second axis|
|2||Standard turning radius||R600mm|
|3||First axis flip angle||±180º|
|4||Second axis rotation angle||±360º|
|5||First axis rated flip speed||17º/S|
|6||Second axis rated revolution speed||24º/S|
|7||Repeated positioning accuracy||±0.15mm|
|9||Standard two - axis rotary disk||Φ1500mm|
|10||One axis of rotation center height||1500mm|
|11||Power supply||3 phases 200V±10% 50HZ|
Contact Person: Daisy He