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Professional Arc Welding Robot Integration Welding System For Buliding Steel Structure

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Professional Arc Welding Robot Integration Welding System For Buliding Steel Structure

Professional Arc Welding Robot Integration Welding System For Buliding Steel Structure
Professional Arc Welding Robot Integration Welding System For Buliding Steel Structure
Professional Arc Welding Robot Integration Welding System For Buliding Steel Structure Professional Arc Welding Robot Integration Welding System For Buliding Steel Structure

Large Image :  Professional Arc Welding Robot Integration Welding System For Buliding Steel Structure

Product Details:
Place of Origin: China
Brand Name: Genius Robotics Zhenkang
Certification: CE , ISO9001 , ISO14001
Model Number: ZK1400-06
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: Export standard plywood case, Metal seal box
Delivery Time: 7 - 10 Working days
Payment Terms: T/T, L/C
Supply Ability: 500/Month

Professional Arc Welding Robot Integration Welding System For Buliding Steel Structure

Description
Application: Arc Welding Payload: 6kg
Motor Type: AC Servo Motor After Sales: Overseas Service Available
Warranty: 12 Months Mounting: Vertical Ground
High Light:

arc welding equipment

,

compact welding machine

Comprehensive Compatibility Industrial Arc Welding Robot with Open Modular Control System

 

Arc welding robot control technology

 

The control technology of the arc welding robot is to precisely control the movement position, posture, trajectory, operation sequence and movement time of the robot in the working space.

On the one hand, it utilizes the open modular control system architecture of arc welding robots; on the other hand, it is inseparable from the modular hierarchical controller software system; as well as fault diagnosis, maintenance technology and network technology.

In the control system of the arc welding robot, the distributed CPU computer structure should be used, and the main computer can be used to complete the motion planning, interpolation and position servo of the robot, as well as the main control logic, digital I / O, sensor processing and other functions. The programming teach box completes the display of information and the input of buttons.

The establishment of the software system can be a real - time multitasking operating system. The entire controller software system of the arc welding robot is divided into three levels, namely the hardware driver layer, the core layer and the application layer. When they face different functional requirements, they will correspond to different levels of development and work together to achieve the functions provided by the level.

When the arc welding robot is working, the control system needs to collect various information, diagnose the robot fault, and perform corresponding maintenance.

Now the arc welding robot is developing to the robot production line, so the use of networking technology is very important. It is possible to add serial port, field bus and Ethernet networking functions to the robot controller to realize the robot controller and the host computer communication.

 

 

Welding control system features

 

Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .

 

 

Arc welding robot body specification

 
Robot model GNS1400W - 06
Application Arc welding
Mounting Vertical ground installation
Number of axes 6
Payload  6kg
Max working radius 1400mm
Repeated posiontioning accuracy 0.03mm
Maximum joint range J1 RV reducer                            ±160°
J2 RV reducer                           +110°, -70°
J3 RV reducer                           +65°, -120°
J4 RV reducer                            ±150°
J5 Hollow harmonic reducer       +105°, -110°
J6 Hollow harmonic reducer       ±320°
Maximum joint speed J1 RV reducer                             201.9°/S
J2 RV reducer                            198.3°/S
J3 RV reducer                            198.3°/S
J4 RV reducer                              296.2°/S
J5 Hollow harmonic reducer        197.5°/S
J6 Hollow harmonic reducer         247.2°/S
Allowable bending moment  N.m J4 RV reducer                             9.8N.m
J5 RV reducer                             9.8N.m
J6 Hollow harmonic reducer        4N.m
Allowable inertia  Kg.㎡ J4 RV reducer                              0.3kg.㎡
J5 RV reducer                              0.3kg.㎡
J6 Hollow harmonic reducer         0.05kg.㎡
Body total weight KG 185KG
Operating environment Temperature 0℃ - 45℃
Humidity 20% - 80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity 6KVA (Robot) + 24KVA (Welding source)

 

 

Arc welding power source introduction

 

It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.

 

  1. High speed DSP + FPGA multi - core system, can shorten control period to control arc effectively.
  2. Periodic molten drop control technology, molten pool is more stable, with beautiful welding seam formation.
  3. Welding spatter for carton steel decreases 80%, reduce spatter clear work, heat input reduces 10% - 20%, small deformation.
  4. Integrated analog communication, international Devicenet digital communication and Ethernet communication interface, realize seamless integrated with robot.
  5. Open type communication mode, robot can control all parameters of welding machine.
  6. Built - in start point test function, can achieve welding seam start point test without adding robot hardware.

 

Professional Arc Welding Robot Integration Welding System For Buliding Steel Structure 0

 

 

About us

 

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.

 

Professional Arc Welding Robot Integration Welding System For Buliding Steel Structure 1

 

 

FAQ

 

Q: How about your after - sale service?

A:
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
.
Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

 

Q: Can you provide customized service for our product?


A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.

 

Q: What does the whole welding robot system include?


A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.

 

Q: What's the warranty period and delivery time?


A: Warranty period is 12 months. While the delivery time would be within 15-30 days after receiving your deposit.

 

 

Optional device - welding positioner

 

No. Item Parameters Remarks
1 Rated load 1000kg Within axis radius R600mm for the second axis
2 Standard turning radius R600mm  
3 First axis flip angle ±180º  
4 Second axis rotation angle ±360º  
5 First axis rated flip speed 17º/S  
6 Second axis rated revolution speed 24º/S  
7 Repeated positioning accuracy ±0.15mm  
8 Positioner dimensions 4200mm*700mm*1800mm  
9 Standard two - axis rotary disk Φ1500mm  
10 One axis of rotation center height 1500mm  
11 Power supply 3 phases 200V±10% 50HZ  
12 Insulation grade H  
13 Net weight 2200kg  

 

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Contact Details
Shanghai Genius Industrial Co., Ltd

Contact Person: Daisy He

Tel: +8615800366487

Send your inquiry directly to us (0 / 3000)