|Welding Type:||Arc Mig Welding||Welding Aluminum:||Yes|
|Noise:||<70 DB||Max Payload:||10 Kg|
|Repeated Positioning Accuracy:||± 0.05mm||Installaton Method:||Vertical Ground,lifting,hanging|
benchtop welding positioners,
welding table positioner
Industrial welding robots system structure
According to its function: the system structure including robot assembly, controller, teaching system
Robot assembly: the actuator of the robot, which consists of a drive, a transmission mechanism, a robot arm, It consists of joints, end operators, and internal sensors.
Function: Accurately guarantee the position, posture and movement of the end operator required.
Controller: The nerve center of the robot; consists of computer hardware, software, and some specialized circuits.
The software includes controller system software, robot - specific language, robot kinematics, dynamics software, robot control software, robot self -diagnosis, and self - protection function software.
Function: Handle all the information in the working process of the robot and control all its actions.
Teaching system: the interactive interface between the robot and the human; during the teaching process, all the actions of the robot will be controlled, and all the information will be sent to the controller memory; essentially a dedicated intelligent terminal.
Role: complete the transfer of human - computer interaction information.
Industrial welding robots welded stud workstation
The Robot Welded Stud Workstation uses a robot to weld studs to the workpiece for studs of different sizes on complex parts. The workstation is mainly composed of robot, stud welding power supply, automatic nail feeder, robot automatic stud welding gun, positioner, fixture, automatic gun changing device, automatic detection software, control system and safety guardrail. The machine sends the studs into the robotic automatic welding torch, and the robots are programmed on the workpiece to weld the studs of different specifications to the workpiece. The stud can be firmly welded to the workpiece by energy storage welding or arc welding to ensure welding precision and welding strength. The welding efficiency is about 3-10/min, and the stud size is 3-8mm in diameter and 5-40mm in length.
Industrial welding robots body specification
|Robot model||ZK1400 - 06|
|Mounting||Vertical ground, lifting, hanging|
|Number of axes||6|
|Max payload||10 kg|
|Max working radius||1400mm|
|Repeated posiontioning accuracy||0.07mm|
|Body total weight||KG||185KG|
|Operating environment||Temperature||0℃ - 45℃|
|Humidity||20% - 80%|
|Others||Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source
|Power capacity||6KVA (Robot) + 24KVA (Welding source)|
|Performance||Motion range||Max speed||Load capacity|
|J2||-72° ~ ＋110°||173.6 °/s||416Nm|
|J3||-120 ° ~ ＋70°||170.0 °/s||188Nm|
|J5||-110 ° ~ ＋105°||197.3 °/s||44Nm 0.30kg.㎡|
|J6||±320°||194.6 °/s||68Nm 0.05kg.㎡|
Industrial welding robots about TIG welding
Argon arc welding is a welding technique that uses argon as a shielding gas. Also known as argon gas shielded welding. It is to pass argon shielding gas around the arc welding to isolate the air from the welding area and prevent the oxidation of the welding area.
The argon arc welding technology is based on the principle of ordinary arc welding. It uses argon gas to protect the metal welding material.
Through high current, the welding material is melted into a liquid on the welded substrate to form a molten pool. A welding technology in which the welding material achieves metallurgical bonding. Due to the continuous supply of argon gas during high-temperature melting welding, the welding material cannot be in contact with oxygen in the air, thereby preventing the oxidation of the welding material, so it can weld stainless steel, iron and other metals .
Argon protection can isolate the adverse effects of oxygen, nitrogen, hydrogen, etc. in the air on the arc and molten pool, reduce the burning of alloy elements, and obtain dense, spatter-free, and high-quality weld formation;
The arc combustion of argon arc welding is stable, the heat is concentrated, the arc column temperature is high, the welding production efficiency is high, the heat-affected zone is narrow, and the welded parts have low stress, deformation and crack tendency;
Argon arc welding is open arc welding, which is convenient for operation and observation;
The electrode loss is small, the arc length is easy to maintain, and there is no flux or coating layer during welding, so it is easy to realize mechanization and automation;
Argon arc welding can weld almost all metals, especially some refractory metals, easily oxidized metals, such as magnesium, titanium, molybdenum, zirconium, aluminum, etc. and their alloys;
All-position welding can be carried out without being restricted by the position of the weldment.
Manual arc welding is prone to defects such as impermeability, slag inclusion, and pores when welding pipes.
Second protection welding (gas shielded welding, usually carbon dioxide shielded welding and argon shielded welding). On the premise that the welder's technology is guaranteed, high-level welders can ensure efficiency and quality. The disadvantage is that cast iron cannot be welded, and then thin plates (thickness Less than 1mm) Can not be welded. Both aluminum and stainless steel can be protected with pure argon and welded with special welding wire. The disadvantage is that there are more metal spatters during the welding process, and the weld shape is rough, especially when the welding parameter specifications are not matched, the spatter is more serious; it is impossible to weld easily oxidized metal materials, and it is not suitable for welding in windy places.
The quality of argon arc welding is very high, ordinary carbon steel, aluminum alloy, stainless steel can be welded, but the efficiency is slightly lower than that of gas shielded welding. Argon arc welding is suitable for welding non-ferrous metals and alloy steels that are easy to oxidize (currently mainly used for welding of Al, Mg, Ti and their alloys and stainless steel); suitable for single-sided welding and double-sided forming, such as bottom welding and pipe welding; tungsten Extreme argon arc welding is also suitable for thin plate welding.
Now you can combine your welding quality requirements, and use gas shielded welding if the quality requirements are not too high. If the welding quality needs to be high, or if you need to weld stainless steel or thinner workpieces, use argon arc welding. In fact, it is best to have both.
Although the price factor is very important, the customer purchases more robots to see the performance of the product, whether the accuracy is high, whether the life is long, and whether the failure rate is low. And nowadays, in the view of some foreign manufacturers, the Chinese robot is like a toy. The original intention of our robot is to make such a robot that can compete with international brands, and prove that Chinese robots are not only toys.
Contact Person: Daisy He