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Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding

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Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding

Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding
Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding
Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding

Large Image :  Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding

Product Details:
Place of Origin: China
Brand Name: Genius Robotics Zhenkang
Certification: CE , ISO9001 , ISO14001
Model Number: ZK1400-06
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: Export standard plywood case, Metal seal box
Delivery Time: 7 - 10 Working days
Payment Terms: T/T, L/C
Supply Ability: 500/Month

Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding

Description
Keywords: Aluminum Welding Robot Material: Aluminum Pipes
Field: Industrial Type: Articulated
Charactrtidtics: Compact Mass Weight: 185KG
High Light:

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Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding

 

Robotic aluminum welding requirements for welding materials

 

1. Selection of welding wire aluminum and aluminum alloy welding wire

 

In addition to considering the good welding process performance, according to the requirements of the container, the tensile strength and plasticity of the butt joint ( through bending test ) can meet the specified requirements, and the magnesium content exceeds 3%. Aluminum - magnesium alloys should meet the requirements of impact toughness. For containers with corrosion resistance, the corrosion resistance of welded joints should be at or near the level of the parent metal. Therefore, the selection of the welding wire is mainly in accordance with the following principles:

 

  • The purity of the pure aluminum welding wire is generally not lower than the base material;
  • The chemical composition of the aluminum alloy wire is generally corresponding to or similar to the base material;
  • The content of corrosion resistant elements  ( magnesium, manganese, silicon, etc. )  in the aluminum alloy welding wire is generally not lower than the base material;
  • When welding dissimilar aluminum materials, the welding wire should be selected according to the base material with high corrosion resistance and high strength;
  • High - strength aluminum alloy ( heat - treated reinforced aluminum alloy ) that does not require corrosion resistance can be made of a dissimilar component wire, such as a high - impact aluminum - silicon alloy wire SAlSi - 1 ( note that the strength may be lower than the base metal ) .


2. Protective gas

 

The protective gas is argon, helium or a mixture thereof. For AC plus high frequency TIG welding, more than 99.9% pure argon gas is used, and DC positive polarity welding is suitable for helium gas. For MIG welding, argon should be used when the thickness is less than 25 mm; 10% to 35% of helium should be added to the argon when the thickness is 25 mm to 50 mm; l0% should be added to the argon when the thickness is 50 mm - 75 mm. 35% or 50% helium; argon with 50% to 75% helium is recommended when the plate thickness is  > 75 mm. Argon should meet the requirements of GB/T 4842 -  1995 "Pure Argon". If the pressure of the argon cylinder is lower than 0.5 MPa, the pressure is insufficient and cannot be used.


3. Tungsten

 

The tungsten material used for argon arc welding is pure tungsten, tantalum tungsten, tantalum tungsten or zirconium tungsten. The pure tungsten has a high melting point and a high boiling point, is not easily melted and volatilized, and has less electrode burnout and tip contamination, but has poor electron emission capability. The electrode with 1% to 2% yttrium oxide added to pure tungsten is a lanthanum tungsten electrode, which has strong electron emission capability, high allowable current density, and stable arc burning, but the lanthanum element has certain radioactivity and should be properly protected during use. Measures. An electrode in which 1.8% to 2.2% of cerium oxide  ( impurity ≤ 0.1% )  is added to pure tungsten is a strontium tungsten electrode. The tungsten - tungsten electrode has low electron emission, high chemical stability, high current density, and no radioactivity. It is a commonly used electrode. The zirconium tungsten electrode prevents the electrode from contaminating the base metal, and the tip is easy to maintain a hemispherical shape, which is suitable for AC welding.


4. Flux

 

The flux for gas welding is a chloride and fluoride of elements such as potassium, sodium, lithium, and calcium, and the oxide film can be removed.

 

 

Robotic aluminum welding specification

 
Robot model ZK1400-06
Application Arc welding
Mounting Vertical ground installation, lifting, hanging
Number of axes 6
Payload  6kg
Max working radius 1400mm
Repeated posiontioning accuracy 0.03mm
Maximum joint range J1 RV reducer                            ±160°
J2 RV reducer                           +110°, -70°
J3 RV reducer                           +65°, -120°
J4 RV reducer                            ±150°
J5 Hollow harmonic reducer       +105°, -110°
J6 Hollow harmonic reducer       ±320°
Maximum joint speed J1 RV reducer                             201.9°/S
J2 RV reducer                            198.3°/S
J3 RV reducer                            198.3°/S
J4 RV reducer                              296.2°/S
J5 Hollow harmonic reducer        197.5°/S
J6 Hollow harmonic reducer         247.2°/S
Allowable bending moment  N.m J4 RV reducer                             9.8N.m
J5 RV reducer                             9.8N.m
J6 Hollow harmonic reducer        4N.m
Allowable inertia  Kg.㎡ J4 RV reducer                              0.3kg.㎡
J5 RV reducer                              0.3kg.㎡
J6 Hollow harmonic reducer         0.05kg.㎡
Body total weight KG 185KG
Operating environment Temperature 0℃ - 45℃
Humidity 20% - 80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity 6KVA (Robot) + 24KVA (Welding source )

 

 

Manufactor of robotic aluminum welding

 

Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding 0

 

 

Welding positioner of robotic aluminum welding (Optional)

 

Flexible Layout 6 Axis Compact Design Robotic Aluminum Tig Welding 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 
 
 
 
 
 
 

Contact Details
Shanghai Genius Industrial Co., Ltd

Contact Person: Daisy He

Tel: +8615800366487

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