Die Casting MIG Robotic Welding Machine With Sight Automation Systems High Precision Smooth Surface

Die Casting MIG Robotic Welding Machine With Sight Automation Systems High Precision Smooth Surface

How to ensure welding quality for robotic welding machine?

 

In order to guarantee the quality of the welding robot, firstly, the welding process for the welding robot should be prepared, and strict process specifications should be made for the part size, weld bevel and assembly size.

The dimensional tolerance of the workpiece should be controlled within the allowable range to reduce the probability of various defects in the weld. Secondly, the assembly tool with higher precision should be used as much as possible to improve the assembly precision of the weldment. Finally, the weld after forming should be Thorough cleaning to prevent the presence of various debris, otherwise it will affect the success rate of arc ignition.

 

 

Why choose zhenkang robotic welding machine ?

 

1. Core components like RV reducer, harmonic reducer and servo motor independently R & D by ourselves, save cost then have a better price to customers, besides, ensure the coordination and consistency of robot, then ensure the quality at last.
2. For servo motor, absolute value encoder, servo motor and RV reducer direct connect horizontal volume size smaller.
3. For Wire Feeder, 30 years experience, now production No.3 in the world, we are also supplier of Yaskawa and FANUC for wire feeder.
4. For Robotic arm housing, die casting, smooth surface, metal color antirust for 10years.
5. For Welding gun, integrated design, reducing resistance of wire through path, wire feeding smoothly.
6. For Dis - collision device, high sensitivity, after crash,immerdately work and no need adjustment.

 

 

 

Robotic welding machine specification

Robot model	ZK1400-06
Application	Arc welding
Mounting	Vertical ground installation
Number of axes	6
Payload	6kg
Max working radius	1400mm
Repeated posiontioning accuracy	0.03mm
Maximum joint range	J1	RV reducer                            ±160°
	J2	RV reducer                           +110°, -70°
	J3	RV reducer                           +65°, -120°
	J4	RV reducer                            ±150°
	J5	Hollow harmonic reducer       +105°, -110°
	J6	Hollow harmonic reducer       ±320°
Maximum joint speed	J1	RV reducer                             201.9°/S
	J2	RV reducer                            198.3°/S
	J3	RV reducer                            198.3°/S
	J4	RV reducer                              296.2°/S
	J5	Hollow harmonic reducer        197.5°/S
	J6	Hollow harmonic reducer         247.2°/S
Allowable bending moment  N.m	J4	RV reducer                             9.8N.m
	J5	RV reducer                             9.8N.m
	J6	Hollow harmonic reducer        4N.m
Allowable inertia  Kg.㎡	J4	RV reducer                              0.3kg.㎡
	J5	RV reducer                              0.3kg.㎡
	J6	Hollow harmonic reducer         0.05kg.㎡
Body total weight	KG	185KG
Operating environment	Temperature	0℃ - 45℃
	Humidity	20% - 80%
	Others	Keep away from corrosive gases or liquids or explosive gases, Keep away from water, oil, dust Keep away from source, magnetic field, high frequency signal source
Power capacity	6KVA (Robot) + 24KVA (Welding source)

 
 

Robotic welding machine power supply introduction

 

1. The stabilized arc and low spatter technology make our welders suitable for all current range and different welding processes.
2. Comparing to traditional welder, because the arc is more focus and better penetration, this machine needs 20% less heat to have the same fusion depth.
3. The unique droplet control technology brings many benefits, such as excellent gap - bridging ability, etc.
4. The micro - control technology of "clear ball" helps to increase success rate of starting arc highly.
5. The operator can set up various welding parameter and expand function on welder panel without purchasing any other configurations.
6. It has 10 default settings and can be customized up to 99.
7. With digital communication interface based on CAN, the welding process and customized functions can be updated.
8. Communicating to robot is optional.

 

 

 

Robotic welding machine package

 

 

 

Robotic welding machine company introduction

 

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

 

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

 

1. 25 years experience in research and production of wire feeder, leading supplier in the world, Yaskawa and FANUC are also our customers.

 

2. 8 years experience in research and production of RV reduction gear, RV reduction gear is the core component of robots, have built a strong foundation for research & development of industrial robot in the future, now RV reduction gear sales reach to 20,000 units per year.

 

3. With the strong technical advantage of wire feeder and RV reduction gear, in 2015, we established a long - term relationship with Hongkong University of Science and Technology and independently developed robots, our goal is to produce 200,000 sets of RV reduction gear and 10,000 sets of welding robots per year .

 

 

 

FAQ

 

Q: Are you a manufacturer or a trading company?

A: We are a manufacturer, and our factory located in Nantong city, Jiangsu province. Our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, we are a manufacturer with strong R&D capabilities and own core technology, sincerely welcome to visit our factory.

 

Q: Can you provide customized service for our product?

A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.

Q: What does the whole welding robot system include?

A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one-axis or two axis), fixtures, welding gun cleaner, safety fence, etc.

 

Q: What's the warranty period and delivery time?

A: Warranty period is 12 months. While the delivery time would be within 20 days after receiving your deposit.