Shanghai Genius Industrial Co.,Ltd
| Place of Origin: | China |
|---|---|
| Brand Name: | Genius Robotics Zhenkang |
| Certification: | CE , ISO9001 , ISO14001 |
| Model Number: | ZK1400-06 |
| Minimum Order Quantity: | 1 set |
| Price: | Negotiation |
| Packaging Details: | Export standard plywood case, Metal seal box |
| Delivery Time: | 7 - 10 Working days |
| Payment Terms: | T/T, L/C |
| Supply Ability: | 500/Month |
| Usage: | Arc Welding | Payload: | 6kg |
|---|---|---|---|
| Moving Radius: | 1400mm | Field: | Industrial |
| Mounting: | Vertical Ground | Mass Weight: | 185KG |
| High Light: | inverter welding machine,compact welding machine |
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Arc welding robot description
The welding robot is an industrial robot engaged in welding work. It can be automatically controlled by programming. The welding robot mainly includes two parts: robot and welding equipment. The welding equipment including a welding power source, a control system, a wire feeder, a welding gun and other parts.
Welding robots is often welded by gas shielded welding.
Carbon dioxide gas shielded welding, carbon dioxide gas can be used as a shielding gas for gas metal arc welding (GMAW), mainly used for welding low carbon steel and low alloy structural steel. It can also be mixed with argon to improve the quality and efficiency of GMAW.
MIG, suitable for welding thin plates and space position welds, welding of aluminum and aluminum alloys, copper and copper alloys and stainless steel.
When the welding robot is in working condition, the arc time accounts for a large proportion. Therefore, when selecting the welding power source, the capacity of the power supply should generally be determined according to the continuous rate of 100%.
Our company integrates the welding equipment wire feeder on the robot body, which is beneficial to maintain the stability of the wire feeding.
The use of welding robots not only improves productivity, reduces labor intensity, but also adapts to mass production.
Welding robot body specification
| Robot model | GNS1400W - 06 | |
| Application | Arc welding | |
| Mounting | Vertical ground installation | |
| Number of axes | 6 | |
| Payload | 6kg | |
| Max working radius | 1400mm | |
| Repeated posiontioning accuracy | 0.03mm | |
| Maximum joint range | J1 | RV reducer ±160° |
| J2 | RV reducer +110°, -70° | |
| J3 | RV reducer +65°, -120° | |
| J4 | RV reducer ±150° | |
| J5 | Hollow harmonic reducer +105°, -110° | |
| J6 | Hollow harmonic reducer ±320° | |
| Maximum joint speed | J1 | RV reducer 201.9°/S |
| J2 | RV reducer 198.3°/S | |
| J3 | RV reducer 198.3°/S | |
| J4 | RV reducer 296.2°/S | |
| J5 | Hollow harmonic reducer 197.5°/S | |
| J6 | Hollow harmonic reducer 247.2°/S | |
| Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
| J5 | RV reducer 9.8N.m | |
| J6 | Hollow harmonic reducer 4N.m | |
| Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
| J5 | RV reducer 0.3kg.㎡ | |
| J6 | Hollow harmonic reducer 0.05kg.㎡ | |
| Body total weight | KG | 185KG |
| Operating environment | Temperature | 0℃ - 45℃ |
| Humidity | 20% - 80% | |
| Others |
Keep away from corrosive gases or liquids or explosive gases, |
|
| Power capacity | 6KVA (Robot) + 24KVA (Welding source) | |
Control system features
Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .
Aotai welding power source introduction
It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.
Company introduction
Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.
Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high-quality wire feeders, RV reducers and industrial robots.
Why choose us ?
1) 25 years experience in research and production of wire feeder, leading supplier in the world, Yaskawa and FANUC are also our customers.
2) 8 years experience in research and production of RV reduction gear, RV reduction gear is the core component of robots, have built a strong foundation for research & development of industrial robot in the future, now RV reduction gear sales reach to 20,000 units per year.
3) With the strong technical advantage of wire feeder and RV reduction gear, in 2015, we established a long - term relationship with Hongkong University of Science and Technology and independently developed robots, our goal is to produce 200,000 sets of RV reduction gear and 10,000 sets of welding robots per year .
We are committed to improving the level of automation for small and medium-sized manufacturing companies, reduce their labor and comprehensive production costs, create value for the world.
FAQ
Q: How about your after - sale service?
A:
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.
2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.
3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
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Q: What is your payment term?
A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.
Optional device - welding positioner
Welding positioner technical parameters
| No. | Item | Parameters | Remarks |
| 1 | Rated load | 200kg | Within axis radius R300mm for the second axis |
| 2 | Standard turning radius | R400mm | |
| 3 | First axis flip angle | ±90° | |
| 4 | Second axis rotation angle | ±360° | |
| 5 | First axis rated flip speed | 70°/S | |
| 6 | Second axis rated revolution speed | 70°/S | |
| 7 | Repeated positioning accuracy | ±0.10mm | |
| 8 | Positioner dimensions(L*W*H) | 1000mm*550mm*600mm | |
| 9 | Standard two - axis rotary disk | Φ500mm | |
| 10 | One axis of rotation center height | 500mm | |
| 11 | Power supply | 3 Phases 200V±10% 50HZ | |
| 12 | Insulation grade | H | |
| 13 | Net weight | 300kg |