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Low Voltage MIG Welding Manipulator , Rotary Table Welding Positioner Equipment

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Low Voltage MIG Welding Manipulator , Rotary Table Welding Positioner Equipment

China Low Voltage MIG Welding Manipulator , Rotary Table Welding Positioner Equipment supplier

Large Image :  Low Voltage MIG Welding Manipulator , Rotary Table Welding Positioner Equipment

Product Details:

Place of Origin: China
Brand Name: Nantong Zhenkang
Certification: CE , ISO9001 , ISO14001
Model Number: ZK1400-06

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: Export standard plywood case, Metal seal box
Delivery Time: 7 - 10 Working days
Payment Terms: T/T, L/C
Supply Ability: 500/Month
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Detailed Product Description
Other Name: Arc MIG Welding Robot Installation: Ground, Lifting, Hanging
Input Power: 3P AC220V 50Hz Function: Arc Mig Welding
Type: Articulated Driving Method: AC Motor Driving

Shaft Welding Robot Workstation Low-voltage Electrical Shaft, MIG Welding Manipulator

 

 

The shaft welding robot workstation is a special equipment specially developed for the shaft welding in the universal circuit breaker in the low - voltage electrical industry. A special rotary - axis welding robot workstation has been introduced.


The shaft welding robot workstation consists of an arc welding robot, a welding power source, a welding gun wire feeding mechanism, a rotary double station positioner, a fixture and a control system. The workstation is used for the welding of various types of workpieces with the rotating shaft as the base body (with several cantilever arms on the top), and various types of shaft automatic welding can be realized by using different clamps in the same workstation. The welding is now highly accurate in position. Due to the use of the double - position positioner, the other parts can be disassembled and assembled while welding, which greatly improves the efficiency.


Technical indicators: shaft diameter: Ф10-50mm, length 300-900mm, welding speed 3-5mm/s, welding process using MAG mixed gas protection welding, positioner rotation, displacement accuracy of 0.05mm.


It is widely used in high - quality, high - precision welding of various types of workpieces for rotating shafts, and is suitable for electric power, electrical, mechanical, automotive and other industries. If manual arc welding is used for shaft welding, the labor intensity of the workers is extremely high, the consistency of the products is poor, and the production efficiency is low, only 2-3 pieces/hour. With the automatic welding station, the output can reach 15-20 pieces / hour, and the welding quality and product consistency are also greatly improved.

 

 

MIG welding manipulator body specification

 

Robot model GNS1400W - 06
Application Arc welding
Mounting Vertical ground, lifting, hanging
Number of axes 6
Max payload 10 kg
Max working radius 1400mm
Repeated posiontioning accuracy 0.07mm
Body total weight KG 185KG
Operating environment Temperature 0℃ - 45℃
Humidity 20% - 80%
Others Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source
Power capacity 6KVA (Robot) + 24KVA (Welding source)

 

Performance Motion range Max speed Load capacity
J1 ±160° 176.7 °/s 511Nm
J2 -72° ~ +110° 173.6 °/s 416Nm
J3 -120 ° ~ +70° 170.0 °/s 188Nm
J4 ±150° 295.9 °/s 1Nm
J5 -110 ° ~ +105° 197.3 °/s 44Nm 0.30kg.㎡
J6 ±320° 194.6 °/s 68Nm 0.05kg.㎡

 

 

 

MIG welding manipulator excellent performance

 

Precision

Unit:mm

 

Type Actual data (Genius) Reference data (Import) Test speed Test scheme
Position repeatability RP 0.063 ± 0.07 60m/min A
Tracking accuracy ATp 0.322 0.500 3m/min B
Track repeatability RTP 0.060 -- 2m/min A
Track speed accuracy 0.034% -- 2m/min A
Track speed repeatability RV 0.025% -- 2m/min A
Position overshoot 0.052 0.050 2m/min A
Big circle roundness1 0.617 -- 2m/min A
Big circle roundness2 0.402 -- 2m/min B
Small circle roundness 0.286 0.300 2m/min A


 

Noise

Unit:dB

 

Motion position The 1st axis The 2nd axis The 3rd axis The 4th axis The 5th axis The 6th axis 6 axises linkage
Measured value 65.6-70 61.8-66.8 58.4-66.3 62.7-67.7 61.2-69.1 58.4-62.4 62.4-68.3

 


★ Noted
1. The speed was 100%, the ambient noise was 54.3dB, and the ambient temperature was 15.9°C.
2. Using the pulse sound level meter (HS5660B), the measured value is measured from the distance of 1 m from the measured position.

 

 

Welding effect

 

1. The surface has no rust, no high height, the welding is full and the interface is firm.
2. The welding is consistent and does not need to be polished or reduced by two-thirds.
3. There are no pores, cracks, unfused, slag inclusions, welds, flying rafts, crater cracks, etc. on the surface.

 

Low Voltage MIG Welding Manipulator , Rotary Table Welding Positioner Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 
 
 
 
 
 
 

Contact Details
Shanghai Genius Industrial Co., Ltd

Contact Person: Daisy He

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